XPENG X9 Body Repair Manual [2024 Onwards]

Ezra N

Administrator
For those looking for the genuine OEM XPENG X9 (H93/H93a/H93aE/H93aS) Body Repair Manual for 2021, 2022, 2023, 2024, 2025, 2026 models and onwards, below is the link.

 
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Roland.O

Roland the Mechanic

What the Manual Covers​

  • Body Repair Information
    • Safety and Precautions
      • Safety Tips
      • Location of High Voltage Warning Label
      • Handling of Emergencies
      • Precautions for Using Electrical Repair Equipment
      • Dust and Ultrafine Particle Treatment and Emission
      • Ultra-fine Particles
      • Precautions for Fire Prevention in Vehicle Body Repair
    • Instructions for Using Repair Information
      • Disclaimer
      • Explanation of Symbols and Identifiers
      • Graph Color Analysis
    • Technical Specifications and Parameters
      • Vehicle Specification Data
      • Soundproofing and Noise Reduction
      • Body Sealing and Anti-corrosion
      • Body Structure
      • Clearance Surface Tolerance Dimension
      • Vehicle Dimensions
    • Installation and Disassembly of Panel Connection Methods
      • Riveting
      • Welding
      • FDS
      • Adhesion
      • Connection Process (Steel) Under Repair
      • Connection Process (Aluminum) Under Repair
    • Overview of Body Materials
      • Features of Soft Steel Plate
      • Features of High-Strength Steel Plates and Hot-Formed Steel Plates
      • Properties of Aluminum
      • Features of Integrated Die-Cast Aluminum
    • Collision Force Path
      • Load Path
    • Precautions for Bumper Repair
      • Bumper Repair/Painting Precautions
    • Basic Rules for Vehicle Body Repair
      • Original Connection
      • Galvanized Body Parts
      • Remove Remaining Part
      • New Items
    • Damage Assessment
      • Overview
      • Inspection of Welds and Cast Joints
      • Measurement Method / Damage Diagnosis
    • Separation Techniques in Vehicle Body Repair; Application Scope
      • Drilling
      • Saw
      • Polish
      • Cutting and Milling
      • Release Adhesion
    • Surface Repair
      • Sheet Metal Technology for Steel Plates
      • Sheet Metal Processing Methods for Aluminum Plates
      • Treatment of Metal and Aluminum Putty
      • Surface Matching the Outline
    • Correction of Vehicle Structure
      • Correction
      • Cutting Site
      • Cut Parts and Self-Cutting Parts
    • Basic Sheet Metal Skills Operation
      • Removing Damaged Steel Plate
      • Steel Plate Treatment
      • New Part Positioning
      • Welding Pre-treatment
      • Welding Operations
      • Post-Welding Treatment
    • Basic Painting Skills Operation
      • Basic Information on Car Paint
      • Car Paint Process
      • Car Paint Color
      • Recommended Paint Suppliers
      • Paint Spraying Operation Standards
  • Body Repair Process
    • Body Structure
      • List of Components
      • Replace Front Left Longitudinal Beam Assembly
      • Replace Air Chamber Assembly
      • Replacing the Front Bumper Assembly
      • Replacing the Front Compartment Body Assembly
      • Replace Left A-Pillar Inner Panel Assembly
      • Replace Left Threshold Beam Assembly
      • Replace Left Threshold Beam Assembly
      • Replace Central Channel Reinforcement Plate Assembly
      • Replacing the Center Channel and Strengthening the Longitudinal Beam Assembly
      • Replacing the Front Seat Left Front Crossmember Welding Assembly
      • Replacing the Welded Assembly of the Left-Rear Cross Beam in the Front Seats
      • Replacing the Front Crossmember Assembly of the Second Row Seats
      • Replacing the Front Floor Panel
      • Replace Battery Bracket Assembly
      • Replaced Floor Assembly
      • Replaced Floor Cover Panel Assembly
      • Replaced Rear Floor and Some Assembly Parts
      • Replaced Left Floor Panel Assembly
      • Replacing the Lower Seal Plate of the Extension Plate after Installing the Left Side Panel
      • Replacement of Rear Left Longitudinal Beam Rear Section Assembly
      • Replacing Rear Panel Assembly
      • Repair Information for Monolithic Cast Aluminum Parts
    • Body Structure of the Vehicle
      • List of Components
      • Replace Left Side Panel (A-Pillar Area)
      • Replace Left Side Panel (B-Pillar Area)
      • Replace Left Side Panel (Rear Fender Area)
      • Replace Left Side Panel (Lower Beam Section)
      • Replace Upper Beam Outer Panel Assembly on Front Left Wheel Housing
      • Replace Left Side Outer Door Ring Assembly
      • Replace Inner Panel Assembly at Upper Part of A-Pillar on Left Side
      • Replace the Guide Rail Mounting Plate Assembly on the Left Side Panel
      • Replacement of Rear Assembly of Inner Panel Upper Section at A-Pillar on Left Side
      • Replace Left B-Pillar Inner Panel Assembly
      • Replace Left C-Pillar Reinforcement Plate Assembly
      • Replace Left C-Pillar Reinforcement Plate Assembly
      • Replace Inner Panel Assembly of Left Side C-pillar
      • Replace Left D-Pillar Extension Plate
      • Replace Lower Left D-Pillar Sub-Assembly
      • Replace Left D-Pillar Assembly
      • Replace Left Rear Wheel Housing Outer Panel Assembly
      • Replace Corner Gusset Plate of Left Rear Side Panel
      • Replace Left Rear Side Trim Gutter
      • Replacement of Extension Plate Assembly after Left Side Panel Replacement
      • Replacing the Front Section of the Slide Rail Mount Plate in the Left Side Panel
      • Replace Charging Port Mounting Box Assembly
      • Replacing the Front Crossbeam Assembly Before the Hood
      • Replacing the Front Crossmember Assembly of B-Pillar Top Cover
      • Replace Top Cover C-Pillar Crossmember Assembly
      • Replacing Crossbeam Assembly After Replacing Top Cover
      • Replacing the Rear Roof Outer Panel
      • Replacing the Lower Section of the Rear Roof Outer Panel
    • Body Panels
      • Assembly Overview
      • Fix Left Front Door Outer Panel
      • Fix Inner Panel of Left Front Door
      • Fix Left Rear Door Outer Panel
      • Fix Inner Panel of Left Rear Door
      • Repair Instructions for
 
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